A fuel cell has a plurality of constituent members that constitute the fuel cell. The method comprises forming on a first substrate, a plurality of pedestals including an anode and a cathode each comprising a porous metal; positioning an electrolyte between the anode and the cathode; and forming first metal contacts on the anode and cathode. The bottom panel is then advanced such that the tabs fit into the slots, and then the front portion of the bottom panel is attached to the framework by a plurality of fasteners passing through front pockets of the bottom cover and into L-shaped brackets mounted on a front portion of the frame. One preferred material for use in the seed layer is Ni42Fe50Nb8.